Industrial control programming and protocols on a Raspberry Pi

Modbus Writes from Node-RED

I modified the earlier ladder logic program to light the LED from either the pushbutton or a holding register (%QW1; Figure 12), which is an integer, so the value is converted to a boolean then OR'd with the pushbutton interface. The result of this OR is the value of the LED.

Figure 12: Ladder logic to light LED from either a pushbutton or Node-RED.

On Node-RED, a slider node is used to pass a 0 or 1 to a modbus tcp output node, which is configured as a single write to holding register 1. After the Node-RED logic is deployed, the web dashboard is accessed at: http://<your_rasp_pi>:1880/ui/ (Figure 13).

Figure 13: Node-RED dashboard with read/write access to OpenPLC variables.

Final Comments

Learning industrial control theory can be a little challenging: It's a very large topic with specific standards (e.g., IEC 61131-3 programming) and industry-specific communications packages like Modbus. Luckily, open source packages like OpenPLC allow you to familiarize yourself with industrial controls on low-cost hardware like the Raspberry Pi.

OpenPLC is an excellent testing and teaching tool, but it's important to point out that OpenPLC is not designed to be used on real-time projects that have environmental or safety concerns.

Infos

  1. OpenPLC documentation: https://www.openplcproject.com/
  2. IEC 61131-3 documentation: https://en.wikipedia.org/wiki/IEC_61131-3
  3. Node-RED documentation: https://nodered.org/
  4. OpenPLC install: https://www.openplcproject.com/getting-started/
  5. Modbus documentation: https://modbus.org/

The Author

You can investigate more neat projects by Pete Metcalfe and his daughters at https://funprojects.blog.

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